corn flakes plant

1.Brief introduction of Breakfast cereal corn flakes production line

The processing line is a fullly automatic line which combines DINGRUN professional team with advanced technology; It is a breakthrough to solve the problems regarding to sticky material on the roller,low output of flakes pressing ,low shaping rate ,poor taste and so on .Resonable equipments collocation and realizable process control ensure high quality and delicious corn flakes production.The processing line not only reduces costs by improving efficiency, but also improves market competitiveness.

With our newely designed twin screw extruder corn flakes,re-extruding blank food processing line ,you can make corn flakes ,coco rings ,grain balls ,corn stars and various shapes of breakfast cereals .

2. Description

1, 0% Fat- Puff Corn/Rice Snack Machine with high nutritional value. They usually use corn powder and other cereals as main raw material, through mixing, extruding, flaking, drying, baking, coating and cooling, to get crispy flakes. It always service as breakfast cereal mixed with milk of coffee. But it can also be a kind of leisure snacks. This process line can also make other shapes of cereals such as rings, balls, chocos, curls etc
2. Raw materials: corn powder and other cereals
3. Products: corn flakes and other cereals
4. Capacity: 120-150kg/h,200kg/h,400kg/h
5. Flow chart: Mixing ---Extrusion ----flaking---drying---baking---cooling---packing
6. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries

Raw material →mixing flour→extruding→tablet pressing→pre-drying→high temperature drying→spraying and coating→drying→cooling→packing

Raw material for corn flakes and breakfast cereals: corn flour, wheat flour, rice flour, and other grains flour etc.

Double Screw Extruder

Model: DSE65, 70, 85
Capacity: from 100kg/h to 500kg/h

1. Extruder is mainly composed of feeding, pre-conditioning, extrusion and cutting systems.
2. Main engine adopts inverter to adjust speed of screw according to changing of formula.
3. adopt building block system (BBS) to be adjustable for different technology.
4. Double-shaft pre-conditioner makes excellent result of mixing and conditioning, increasing capacity of extruder 10-15%.
5. Various shapes adjusted by moulds: corn flakes, ball, sticks, flowers, star, core filling snacks, etc.
6.Self-cleaning, when stopping, it can be cleaned without disassembling.

Material of the extruder machine:

Protect panel: stainless steel 201, 304, 316, etc.
Parts contact food: stainless steel 304, 316, etc.

Material of the main parts for the extruder:

Dryer (electrical, steam, gas, diesel type)

Model: KX3-5, 5-5, 5-8, 5-10, 7-8, 7-10
Capacity: from 100kg/h to 3000kg/h

Belt width: 1300mm & above
Drying length: 10m~140m
Applied temperature(℃): 30~240
Drying time: 5~30 mins
Number of fans: 3~ 16 pcs
Structure: Multiple stainless steel belt
Feeding speed: 0.05-0.5 m/s
Steam consumption (t/h): 0.4~4.0
Application scope: Food industry,Feedstuff,Agricultural Products, Application Grain,Pet Food,Fish Feed,Puffed Snacks,Soybean Chunk,Pasta,Artificial rice,Vegetarian Meat,Etc

Flavoring system

including hoister, flavors feed and rolling drum

1. palm oil or other nutritious additives are sprayed on the surface of the snacks to improve palatability and conversion rate of food.
2. Adopting drum pattern and oil atomization spraying system together with continuous and automatic operation.
3. Widely used for spraying various taste of flavors onto the surface of extrusion food.

Formation of snack food production line:

1. Mixer: to mix the various corn flours, wheat flours, rice flours, and other grains flours etc.
20kg/time, 40kg/time, 50kg/h, 100kg/time, 200kg/time, 500kg/time, etc.
2. Conveyor: to convey mixed raw materials to the extruder machine.
3.Extruder: to choose DSE model extruders base on the production capacity requirement from 100kg per hour to 500kg per hour. The raw material include corn powder, cereal powder, soybean powder, shrimp powder and so on.
Shape and size of the snacks depends on the moulds, we will provide you six pieces of the moulds for free.
4. Air conveyor: to convey the snack food to the dryer, the height of the conveyor depends on the dryer.
5. Dryer: electrical, gas, diesel, steam type, controlled by control box, temperature range 0-240ºC.Inside is stainless steel double layer mesh net. Drying time is adjustable according to speed. We have dryers of 3 layer 5 meter, 5 layer 5 meter, 5 layer 7 meter, 5 layer 8 meter, 7 layer 8 meter, 5 layer 11 meter, and 7 layer 11 meter long.
It can also be designed according to your requirement.
6. Flavoring line: To spray oil and various flavors on the surface of the foods evenly, the equipments are: single roller,
double roller, round roller, eight-angle roller. Varies depends on the different production line setting.
7. Cooling conveyor: To cool the product temperature down by air fan in order to pack it directly.
8. Sifter: To remove the wasted material and shapeless pellet, and ensure quality, meanwhile to ensure the reuse of
the waste material.
9. Packing machine: Manual and automatic packing machine. to be choosed according to your requirement.

Ms. Amy Xie

WhatsApp/cell: 0086 15020006735
Wechat: 15020006735
Skype: amy88321
or send me email directly:
amy at dingrunjixie.com